If you are a bakery producer, you may face a dilemma: how to ensure your products do not lose freshness and quality during freezing and transportation? You may have tried traditional freezing methods like air blast or immersion freezing, but are you aware they share a common flaw? They take very long to lower food to suitable temperatures, causing moisture loss and damage to texture and nutrition. This is why you need a more advanced freezing technology: liquid nitrogen cabinet freezers.
Liquid nitrogen cabinet freezers are equipment that utilizes liquid nitrogen as the cryogen to rapidly freeze foods in a short time down to below -18°C. This effectively locks in moisture and nutrients to maintain freshness and quality. Liquid nitrogen cabinet freezers have several advantages:
To give you an intuitive understanding of liquid nitrogen cabinet freezers, we will introduce a real-world case study: blast-freezing egg tarts with liquid nitrogen cabinets.
Egg tarts are a popular baked good with a crispy pastry shell and creamy egg custard filling. However, they are difficult to preserve properly as they easily become dry and hard, losing their original taste and texture. To solve this, a professional egg tart producer chose liquid nitrogen cabinet freezers to blast-freeze their tarts.
The customer uses SPEEDCRYO's compact liquid nitrogen freezer which has the capacity to load around 2,500 pieces of egg tart each cycle. Before placing the tarts in the freezer, the tarts are filled with egg custard in the pre-formed pastry shells before the custard fully sets. This retains the ideal texture and nutrition.
The tarts are loaded into the liquid nitrogen cabinet freezer, with temperature and duration settings entered before starting the blast freezing cycle. Inside the cabinet, liquid nitrogen is sprayed onto food surfaces and interiors to rapidly lower the temperature below -18°C. Moisture is quickly frozen into tiny crystals rather than large ice crystals, preventing cellular damage and maintaining quality and texture. After about 10 minutes, the tarts reach the ideal frozen state and then can be removed for packaging, storage, and distribution.
Single door chamber with 2060*1600*2130mm dimensions, providing freezing capacity 33 ~ 66 trays per batch;
Constructed entirely from food-grade stainless steel #304 for contamination-free freezing;
Powerful dual fan circulation system for rapid temperature pull-down;
Adjustable tray racks and carts allow flexible batch loading and unloading
Touchscreen PLC control with preset programs for easy operation;
Liquid nitrogen or liquid CO2 refrigeration for ultra-low cryogenic freezing temperatures;
Alarm systems to monitor pressure, oxygen, and temperature for process safety.
What were the results of blast freezing the egg tarts with liquid nitrogen cabinets? The manager told us their customers are very satisfied with the tarts, which retain freshness and taste even after prolonged storage and transportation. Customers just need to bake or microwave the tarts briefly to enjoy the crispy flaky shell and silky smooth custard-like freshly made. They also shared that the liquid nitrogen method improved product quality and customer satisfaction, while reducing production costs, energy use, and transportation inconvenience, increasing profits, market reach, and competitiveness.
In summary, liquid nitrogen cabinet freezers are advanced equipment ideal for blast freezing baked goods. By rapidly freezing foods down to below -18°C in minutes, they effectively lock in moisture and nutrients to maintain freshness and quality. If you also want the ideal freezing solution for your baked products, consider liquid nitrogen cabinets. Visit our website or contact us to learn more. We offer expert consultation and services.